Clarification is typically the first step in cooling tower water treatment. It removes particles, sediment, organic material and oils from the water. This process allows the water to proceed with subsequent treatment steps.
Efficiency, reliability, productivity, timeliness and cost-effectiveness are essential in manufacturing operations. Missing production deadlines by even a minute can significantly slow your operations, and machines that continually break down become prohibitively expensive.
The right water treatment program can remove contaminants, boost your system’s performance and give you peace of mind. At Chardon Laboratories, we pride ourselves on providing a water treatment program that prevents your equipment from shutting down and keeps your manufacturing facility running smoothly.
Learn more about how our industrial water treatment for manufacturing works and how our programs can benefit your facility’s cooling tower.
Industrial water treatment is essential in manufacturing for several reasons. It keeps your equipment clean and efficient and lowers your operational costs. Below are a few problems that can develop in the absence of proper water treatment:
These types of buildup cause harmful effects. They:
How do you eliminate and prevent issues like scaling, corrosion, rust and bacteria? Below, we’ll look at some standard treatments for cooling tower water.
Clarification is typically the first step in cooling tower water treatment. It removes particles, sediment, organic material and oils from the water. This process allows the water to proceed with subsequent treatment steps.
Filters catch and remove suspended solids, silt particles and other sediment. Filtration minimizes scaling, corrosion, fouling and bacterial growth, making it essential for water quality. If cooling towers don’t trap these particles early on, the debris can reach ion exchange resins and other sensitive equipment.
The particles can become lodged in the equipment and accumulate over time. This buildup can lead to performance issues, higher operating costs and ultimately, a shorter equipment life span. Proper filtration reduces blown-down water and helps the system function more efficiently.
After filtration, the water may require softening and ion exchange, depending on its quality and dissolved mineral concentration. Over time, a buildup of calcium, iron, magnesium and other minerals in the water can develop scale and rust deposits on equipment. Softeners remove hardness and minerals from the makeup water.
You can use an ion exchange resin to soften the water. The resin has a higher affinity for the iron, calcium and magnesium particles than its own sodium. It essentially releases the sodium to grab the other mineral particles. This iron exchange process cleans the minerals from the water, rendering it softer.
The cooling tower water may require chemical feed, depending on its quality. If microorganisms or acidity are prevalent in your local water sources, you’ll likely need to add corrosion or scale inhibitor chemicals. You can also add biocides or algaecides to minimize biofilms.
State-of-the-art equipment lets you monitor and maintain your water quality. Some examples include:
To make the most of your cooling tower water treatment process, here are some essential tips to keep in mind:
At Chardon Labs, we’ll help you create a chemical treatment plan that considers your manufacturing facility’s design and requirements. Our advanced cooling tower water treatment solutions offer the following benefits:
We can help your facility improve efficiency, use less power and save money on costly repairs. You’ll gain peace of mind from knowing your equipment performance is high and your working environment is safe. If your facility has particular concerns or goals, we’re happy to help you develop a customized plan to optimize your manufacturing operations. Contact us today for a consultation to determine your system’s needs.
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